Digital Solutions for Manufacturing | Data, Cloud, IoT Manufacturing

Leverage digital manufacturing processes for improved productivity

We offer services from IoT-powered asset tracking and predictive maintenance to AI-driven quality control and supply chain optimization. This can enable you to achieve operational excellence and drive efficiency at every stage. Our solutions also help you drive sustainability by reducing waste, improving energy efficiency, and enhancing overall business agility.

Segments we serve with our digital manufacturing services

Electronics manufacturing

Enhance precision and reduce downtime with integrated IoT monitoring and predictive maintenance powered by AI.
Utilize computer vision for real-time quality control and defect detection, ensuring high standards in production.

Machine manufacturing

Leverage data-driven insights and advanced analytics for optimal machine performance and reduced wear.
Implement IoT sensors to monitor equipment health and predict maintenance needs, minimizing unexpected downtime.

Automotive manufacturing

Optimize production and quality control with AI-driven analytics and machine learning algorithms for improved efficiency and output.
Use computer vision to automate inspection processes, ensuring consistent quality and reducing manual errors.

Aerospace

Ensure stringent quality standards through AI-based monitoring and advanced analytics for real-time insights.
Employ digital twins and IoT to simulate and optimize manufacturing processes, enhancing precision and reliability.

Textiles and apparel

Streamline inventory and quality processes with IoT-enabled tracking and real-time data analytics for a resilient supply chain.
Utilize AI and machine learning to predict demand and optimize production schedules, reducing waste and improving efficiency.

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Challenges we solve

Disconnected production systems
Integrate processes with end-to-end digital factory solutions.
Equipment downtime
Minimize outages using predictive maintenance and real-time monitoring.
Quality control issues
Ensure precision with automated inspection and defect detection systems.
Energy inefficiencies
Optimize usage with data-driven energy consumption analytics and tools.
Supply disruptions
Mitigate risks with real-time supplier performance tracking and planning.
Production bottlenecks
Resolve delays with automated workflow optimization and demand-driven scheduling.

A complete guide to computer vision for quality control in manufacturing

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Success Stories

Increasing enterprise-grade security with digital transformation

Industry

Manufacturing

Technologies:

MySQL, Liferay, Java, JQuery, Spring

Challenges:

Managing and distributing app content globally
Lack of centralized platform to manage product catalogue
Lack of advanced search functionality

Business Impact:

Streamlined app-related processes
Enhanced user experience with better security
Improved efficiency in retrieving information

Client

Rexroth, A Bosch Company

Success Stories

Seamless sales cycle with an AR app for a manufacturing company

Industry

Manufacturing

Technologies:

Unity 3D, iOS, .NET and Node.js

Challenges:

Manual measurements slowed production
Miscommunication led to inaccurate quotes
Multiple site visits extended timelines

Business impact:

Streamlined sales with AR product configurator
Reduced customer site visits, saving time and costs
Improved customer satisfaction with product visualization

Client:

Hennig, Inc.

Success Stories

Augmented CPQ for an immersive sales experience

Industry

Manufacturing

Technologies:

Unity3D, Mixed reality, .Net, Node.js

Challenges:

Lack of accurate measurements
Manual and repetitive quote generation process
Longer sales cycle due to slow quote approvals

Business impact:

Precise measurements with Augmented CPQ
Accurate and timely quotations
Faster quote generation for reduced sales cycle

Client:

Tinsley Equipment Company LLC.

Success Stories

Streamlined data integration with Databricks

Industry

Manufacturing

Technologies:

Python, SQL, Databricks, Power BI Modelling

Challenges:

Data volume, complexity, storage and management.

Business Impact:

79% increased data visibility
11% increased revenue
64% reduction in data processing time

Client:

A leading provider of high-precision industrial components

Success Stories

Generative AI solutions for better hardware schematics

Industry

Manufacturing

Technologies

Python, LangChain, Azure Cloud, LLM

Challenges

Difficult manual design optimization
Time-consuming iterative design methods
Inefficient and delayed time to market

Business impact

AI-generated design variations
Automated design exploration
Reduced time to market for new designs

Client

A renowned original equipment manufacturer

Generative AI solutions for better hardware schematics

Success Stories

Implemented video analytics for monitoring aerospace manufacturing quality

Industry

Manufacturing

Technologies:

Azure Machine Learning Studio, TensorFlow, Keras, OpenCV, scikit-learn, NumPy, Python Imaging Library

Challenges:

Production defects threatened product reliability
Risk of damaging brand reputation
Poor monitoring led to defect oversight

Business impact:

Deep learning ensured accurate defect detection
Data integration framework for boosted reliability
Full manufacturing visibility provided better insights

Client:

A specialized aerospace manufacturer

Success Stories

Improved FTFR with Salesforce Field Service for a manufacturing company

Industry

Manufacturing

Technology

Salesforce Field Service

Challenges

Inefficient technician scheduling and dispatch
Delays in addressing critical service issues
Absence of centralized performance tracking

Business impact

Automated scheduling for optimized resource use
Reduced service delays through dynamic routing
Improved customer satisfaction via timely updates

Client

A leading medical device manufacturing company

field-service-operations-with-salesforce-diagram

Success Stories

Precision at your fingertips: MR solution for manufacturing

Industry

Manufacturing

Technologies

HoloLens 2, Unity3D

Challenges

Alignment of 3D models with real objects
Lack of real-time MR guidance
Lack of offline access to critical information

Business impact

Enhanced precision with MR-based guidance
Eliminated connectivity reliance with offline access
Improved transparency via recorded work progress

Client

TMF Center

Success Stories

Maximizing manufacturing efficiency with data engineering

Industry:

Manufacturing

Technologies

Power BI, Snowflake

Challenges

Financial losses from incorrect charges
Lack of data visualization tools
Reliance on VLOOKUP for data modeling

Business impact

Improved efficiency with real-time KPI tracking
Reduced financial losses with Power BI dashboards
Boosted financial performance through cost savings

Client

A leading baby products manufacturer

manufacturing-efficiency-with-data-engineering

Digital manufacturing use cases

Inventory management

Challenges:

Stockouts and excessive storage costs affect production flow and capital.

Solutions:

Implement predictive analytics to forecast demand.

Business impact

Reduced storage costs
Minimized stockouts
Improved production efficiency

Quality control and assurance

Challenges:

Manual quality checks are time consuming and prone to error.

Solutions:

Deploy AI-driven quality control for real-time inspections.

Business impact

Enhanced product quality
Reduced waste
Faster production cycles

Manufacturing execution system

Challenges:

Lack of visibility into production processes can lead to inefficiencies.

Solutions:

Implement OEE dashboards for digitalization of production.

Business impact

Increased transparency
Streamlined workflows
Improved productivity

Smart factory implementation

Challenges:

Limited scalability and slower response time due to manual processes.

Solutions:

Integrate IoT, AI, and digitalization technologies to create a fully connected smart factory environment.

Business impact

Real-time insights
Predictive maintenance
Seamless production

Waste management

Challenges:

Sustainability issues due to high levels of material waste and energy.

Solutions:

Leverage AI and data analytics to analyze production processes and optimize resource usage.

Business impact

Reduced material waste
Lower energy costs
Improved sustainability

Customer Testimonials

Softweb Solutions’ expertise in this area was extremely good. Soon as they got involved, we knew they were going to make sure the project was going to be successful. It was such a good breath of fresh air to partner with them.

Noah Goellner
Chief Operating Officer, Hennig Inc

Our relationship with Softweb is over five years old. Its’ their unique brand of technical expertise and personal communication skills that makes Softweb so valuable. When I work with a partner, I am looking for honesty, integrity, trust, & skill. Softweb embodies all those attributes. From our responsive website with over 12,000 SKU’s to our mobile applications, they do it all with proficiency and expertise.

Jim Starkey
Marketing Group Manager, OTTO Engineering

The GoTo Products iPad app is “”live”” and the word about it is spreading fast. Everyone who has seen the app so far is truly impressed by the functional quality and flawless design. None of this would be possible without you so I just wanted to congratulate and thank you for all the hard work! Looking forward to opportunity to work with Softweb again, on this and many new projects in the future.

Almir Tucek
Supervisor, Digital Marketing at Bosch Rexroth

We are happy with the enterprise grade solution that Softweb has delivered for our group of companies. Softweb solutions’s engagement showed real momentum right from the beginning and it has performed brilliantly to build a full-blown digital marketing solutions using sitecore. We are highly impressed at how Softweb met every deadline with tight project management. We highly recommended their solutions centric approach to achieve our objectives.

David Brooksbank
Director of Marketing (Altra Industrial Motion)

This MR solution has aided our customers to better understand crucial equipment details that drive price differences to either move forward with the project or table it until another time. This is a great service to save time and has helped Tinsley to develop a reputation of transparency and honesty that, we are told, many customers haven’t seen in some time.

Warren Ferguson
President at Tinsley Process Equipment

We have a very long working history with the team of Softweb Solutions. They are diligent, trustworthy and they have always taken care of every aspect of our website building. I completely trust them as a lifeline to our company. They have helped us grow tremendously over the years!

Ronnie McGhee
President, Glowtronics

Achieve operational excellence with digitalization in manufacturing

Leverage digital manufacturing processes for improved productivity

Segments we serve with our digital manufacturing services

Electronics manufacturing

Machine manufacturing

Automotive manufacturing

Aerospace

Textiles and apparel

Challenges we solve

Disconnected production systems

Equipment downtime

Quality control issues

Energy inefficiencies

Supply disruptions

Production bottlenecks

A complete guide to computer vision for quality control in manufacturing

How can we help

Data science

GenAI

OEE dashboard

Computer Vision

Cloud consulting

IoT Integration

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Digital manufacturing use cases

Customer Testimonials

Other Industries

Healthcare

Telecom

Energy

Finance

Supply Chain

Retail

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